As for the pass thru from cab to quarters. I think you can get a pretty good size pass through without cutting into the top roof of the truck can't you? And then build your living quarters to extend above the cab. You might need to remove the rubber between the cab and the frame and just shim it there and bolt it tight. I don't know much about that. BlizzND is our expert there. Mine has the rubber accordian boot between the box and the cab. Seems to work well. I think my cab is bolted solid to the frame but I never looked to see for sure.
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'03 Freightliner FL112, 295" wheel base, with '03 United Specialties 26' living quarters, single screw, Cat C12 430 h/p 1650 torque, Eaton 10speed , 3.42 rear axle ratio
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