Wadesgames, I did some of the same evaluating when I upgraded to a Truck Conversion. I was using 16' Isuzu NPR box trucks. They are great around town, but suck over the road. That flat front is like pushing a garage door down the highway. After considering MPG, hotels, etc., It was more cost effective to build a 24' half truck, half RV, and live in it while on the road. I haven't done all the numbers, but I believe it paid for itself in two years. I think you're headed in the correct direction.
Doc Weaver
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Doc Weaver '98 Freightliner FL60 pseudo toy hauler
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